Personal profile
Professional experience and qualifications summary:
Thirty five years experience in ceramic manufacturing processes (tableware, ornamental giftware, floor, wall and roofing tiles, electrical porcelain and sanitaryware) in Africa, Caribbean, Middle East, Indian Ocean, South America and Europe.
Over thirty five years in the developing nations on private long / medium term contracts, and short term assignments for Centre for Industrial Development (CDI) Brussels, United Nations Development Organisation (UNIDO) Vienna, and British Council / Overseas Development Administration (ODA) renamed Dept. for International Development.(DFID) London.
Extensive experience in production management and ceramic technology, often operating under a variety of constraints. The majority of contracts and projects calling for utilisation of indigenous resources, training and development of local skills to minimise imported technology and raw materials, thus conserving foreign exchange. Competent to operate within high tech. capital intensive projects, or low tech. 'hands on' small production units, co-operatives and craft centres. Skilled in most aspects of ceramic production and able to train by example. Able to communicate with ease at both management and factory floor level.
Professional qualifications:
BSc. Ceramic Design and Technology.
Licentiate - Institute of Ceramics.
Corporate membership
of professional institutions included:
Institute of Industrial
Managers, (Institute of Industrial Managers Certification), British Institute
of Management - merged to - Institute of Management.
Publications: A guide to the non metallic minerals Silica, Feldspar, Kaolin, Plastic Clays & Bauxite (publishers CDE Brussels).
: A selection of development projects is noted below:
Jamaica.
Retained to work with Jamaica Business Development Centre (JBDC) to
evaluate the technical, financial and economic viability of the heavy clay
industry on the island. Also to work closely with JBDC to develop the
entrepreneurial ceramic skills of the Jamaican pottery industry. A series of
modules constructed to this end - clay products, ceramic silk screen transfer
production, mouldmaking and training module. These modules are currently
actively being progressed by JBDC.
Ghana. West Africa.
A green field operation commencing with the prospecting and analysis
of local clays and minerals, and estimation of reserves. The design
and construction of factory premises, and the compilation of the
equipment list. Sourcing and costing equipment within the EU, and
installation of all mechanical and electrical services to enable
production to commence. A range of floor and wall tiles, and a
variety of terracotta cladding fascia bricks are now being
manufactured to international specifications. Significant demand
for these products indicate a successful industrial venture is
underway.
Dominican Republic
Project co-ordinator for the development of three factories: 1 x floor /
roof and wall tiles, 1 x large earthenware products, 1 x small ceramic enamel
and pottery factory. A total of eight missions have been discharged.
Significant improvements in quality, and dramatic reductions in production
losses have resulted in increased exportation and home consumption of the
products from the terracotta factory. This highly successful intervention
is highlighted in the CDE 'Partnership Magazine' Publication no. 56 September 2001.
Mumbai.- India.
Retained to develop the
manufacturing infrastructure of this tile company including product diversification,
and utilisation of indigenous minerals. Training needs assessments and training
of operatives in processing and manufacturing techniques to improve quality
and reduce losses. Dominican Republic.
Formulation of a Bankable
financial, technical and commercial feasibility study for the proposed expansion
and diversification of a ceramic manufacturing company in Santa Domingo. Dominican Republic.
Project co-ordinator for
the development of three factories: 1 x floor / roof and wall tiles, 1 x large
earthenware products, 1 x small ceramic enamel and pottery factory. Five missions
discharged with others scheduled for the year 2000. Significant improvements
in quality, and dramatic reductions in production losses has resulted in increased
exportation and home consumption of the products from two of the factories.
Nairobi, Kenya
To formulate a multi-functional
ceramic body from local minerals, capable of satisfying the diverse production
processes associated with earthenware tableware, art ware and fine ceramic jewellery.
This company employs disadvantaged single mothers and plays a significant role
in the local economy, promoting employment, utilisation of natural resources
and export trade through tourist business. In addition to the primary, successfully
achieved objective, installation of capital equipment representing appropriate
technology, and training in its operation was also carried out. Nairobi, Kenya
Retained to further develop
targeted ceramic manufacturing enterprises within the SME entrepreneurial sector,
and to advise on assistance required to uplift the ceramic industry nation-wide.
Specific reference to utilise local raw materials in earthenware, stone ware,
electrical porcelain and other applications, five units involved. Further assistance
under consideration. Desk assignment. Production of a guide on
selected non metallic minerals, their origin and industrial applications. Objective
to promote interest through CDI world-wide antenna, in the development of local
industries utilising indigenous nmm resources. Trinidad & Tobago. Retained to explore the
development potential of a kaolin processing enterprise, and to assess the technical
and financial inputs required to institute the appropriate methodology to ensure
an economically sound production process. Further work carried out in assisting
local industries to manufacture once fired sanitaryware and bathroom accessories
from mostly local raw materials. Lesotho.
Principal task was to evaluate
the proposed expansion from ceramic tiles into sanitaryware by the Lesotho National
Development Council (LNDC) and a joint venture partner. This project being the
largest single capital investment in the country. Detailed study of financial
implications, technical review of raw materials and market survey in neighbouring
RSA revealed significant information. The results of this mission are confidential
but included re - negotiation of equity and other notable action to the benefit
of LNDC. Zambia.
To explore the possibility
of developing small ceramic projects in the Lusaka area. The units were associated
with Small Industrial Development Organisation (SIDO). A thorough appraisal
of raw materials, skills of operatives, and the proposed business plans enabled
appropriate action to be taken. Mauritius, Indian Ocean.
Retained to re - structure
Florychante Ltd. a medium sized company producing ornamental ceramics and tableware.
High losses and minimal basic ceramic technology were diminishing a potentially
profitable operation. Five missions undertaken to date with further inputs under
consideration. A thorough analysis and solution to the numerous raw material,
production, glazing firing and marketing difficulties have resulted in dramatic
improvements in quality and cash flow, with new markets in RSA being secured.
Additional capital equipment was imported with commissioning and training programs
implemented. Jordan.
Three by one month missions
(approx.) to develop a SME ceramic craft and art factory employing disabled
/ disadvantaged persons. Low productivity and poor quality were undermining
the viability of the unit. As a direct result of the intervention new kilns
and production equipment was installed, new procedures established and eventually
a new factory was commissioned. This project was under Royal patronage within
the Queen Alia Social Welfare Fund. Syria.
Retained by UNIDO on a three
month mission to solve numerous technical and production problems encountered
by the country's' largest tile and sanitaryware factory at HAMA, northern Syria.
As a result of the mission key operatives were exposed to European production
techniques, new ceramic glazes were produced from local materials (feldspars
etc.). Adjustments to the ceramic body recipe and production methods resulted
in significant economic advantage to the company. Nigeria.
Work carried out to establish
the feasibility of a tableware manufacturing factory. Extensive travel within
Nigeria, collection and analysis of raw materials via a UK University, and travel
within Europe to evaluate tenders for equipment supplies. Long term contracts / career development Ceramic Industries (EA)
Ltd. Nairobi, Kenya. Technical and works manager
on a four year contract. Responsible for the direction of three factories: tiles,
tableware and sanitaryware. Commissioned the sanitaryware factory which had
never produced. A mixture of 'hands on' training by example and the phased introduction
of ceramic technology to all the divisions. A difficult and challenging appointment
with the eventual result being exportation of products to neighbouring Uganda
and Tanzania. Cerama Tiles, Norton,
Zimbabwe. Works Manager - Director.
Re - commissioned a wall
and floor tile factory that had closed during the war of independence. Diversified
into tableware utilising 100% local materials for body preparation. Responsible
for re - establishing the production process, hiring and training of staff from
the military cadres. Resulting in expansion and eventual exportation of goods
to Mozambique. Exploratory mission to Mozambique to negotiate a possible joint
venture. Ceramica Carabobo, Venezuela.
Employed as ceramic technician
in a large tableware factory. Identification and solution of major technical
and manufacturing problems within the clay production, glazing and firing departments.
A three year contract prematurely terminated due to family bereavement. Moore Pottery Ltd. Lusaka,
Zambia. Works Manager responsible
for every operation on a small but busy manufacturing unit, producing a wide
range of tableware, artistic giftware and low voltage ceramic insulators. Foreign
exchange restrictions resulted in the substitution of local minerals for imported
prepared clay bodies. Adjusted production process to accommodate new techniques,
installed and commissioned new roller making machines, commissioned new printing
equipment and kilns, devised and implemented training programs. United Kingdom Johnson - Wedgwood Group,
Stoke - on - Trent, UK During this time a firm
foundation in strategic areas of ceramic manufacturing was laid down. Experience
was gained in ceramic technology and raw material preparation, also the various
production procedures, including firing, glazing decorating and quality control.
As senior departmental manager key manufacturing departments were under my direct
control.